Changes

Gen2/Motor Controller/Connections

1,667 bytes added, 00:09, 17 January 2020
extract from service manual
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{| class="wikitable"
|+ Controller Connectors
|-
| Main terminals are, in order from front to rear: M1, B-, M2, B+, M3.
: For Size 4 and Size 6, the bolts are all M8 with a torque setting of 11Nm±2Nm; bolts should engage a minimum of 10mm and thread depth is 15mm.
: For Size 2 (2013XU), the bolts are all M6 with a torque settings of 7Nm±2Nm.
* M-terminals supply the motor with its rotating field in three phases. Each gets a sine wave that is offset by 0, 120, 240 degrees.
* B+ and B- connect to the battery power at positive and negative, respectively.
|[[File:motor-controller.png|thumb|Motor-controller power connections]]
|-
| [http://www.te.com/usa-en/product-1-776163-1.html Connector info] (see AMPSEAL Automotive Plug Connector and Header Assembly (PDF, English))
: [http://www.mouser.com/Search/ProductDetail.aspx?qs=YqNA2qefETAUziSpjzx9mg%3d%3d More connector info] (look at bottom for pins)
|[[File:controller-connector.png|thumb|2013 Gen4 Size 4 Controller signal connector]]
|}

;Diagnostic Cables
: [[File:cable-harness-sevcon-prog-all.png|400px|Sevcon programming cable harness]][[File:cable-harness-sevcon-prog-ampseal-34-rear.png|300px|Connections to Sevcon for programming]][[File:cable-harness-sevcon-prog-ampseal-34.png|200px|34-pin AMPSeal connector]]
: Zero Sevcon programming cables are part #86-06747 connected as follows:
:* Pin 1 is "Key Switch In": power for the logic circuits.
:* Pin 2 is linked to pin 24 via 120Ω resistor to tell the Sevcon that it's at the CANBus termination.
:* Pin 13 is "CAN High".
:* Pin 27 is "CAN Low" in the Sevcon manual (pin 24 also is, unless used for termination signal).
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