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Kickstand Install

3,359 bytes added, 06:16, 7 November 2019
link update
This installs or replaces the [[Kickstand]].

See also/first [[Kickstand Removal]].

<onlyinclude>
;Tools
* [[Lift|Center lift]] or stand.
* Large flat-blade screwdriver or specialized tool like [https://www.google.com/search?q=drum+brake+spring+pliers drum brake spring pliers] for spring removal and replacement.
* E-clip tool (or needlenose pliers) for the 3/8" E-clip.

;Steps
# ''(When replacing)'' Remove the allen bolt securing the springs to the old kickstand.
# ''(When replacing)'' Transfer the 2 bronze bushings from the old kickstand:
## Remove the 2 bronze bushings from the old kickstand.
## Clean and grease bushings.
## Insert bushings into new kickstand and replace chamfered bolt with springs.
##: My chamfered bolt was not very tight and I assume it was being held in from the spring tension.
##: I went to tighten it all the way in but that seemed to push the springs out too far.
##: I put blue Loctite on it and threaded it about half way in.
##: I will check this after a few rides to ensure it does not fall out!
# Place the new kickstand onto the pivot.
# Install the pin and spring
#; Pin Before Spring
## Insert the pin.
## Raise the kickstand to its stowed/horizontal position.
##: This minimizes the amount of force/extension to install the new spring.
## Install the spring over the kickstand hook with a suitable tool (see tools requirements).
#; Spring before pin
#: Have the pin and a tapered punch that fits nicely in the hole ready to go.
## Clean the pin and apply fresh grease to it.
## Hook the springs onto the frame, grip the kickstand with both hands, put your shoulder into the bike so it won’t tip.
## While pushing straight down on the kickstand, get it onto the frame and insert the tapered punch.
## Now raise the kickstand into the stowed/horizontal position.
## Remove punch.
##: The hole will be almost aligned.
## Insert the pin as far as it will go, mine stopped at the frame.
## With the kickstand still in the up position, tap the bottom of the kickstand pivot area up towards the frame with a dead blow hammer while pushing the pin in.
##: This should align the hole and allow the pin to go right in.
##: Insert the pin and fasten it with a new 3/8" E-clip.
#: '''Note:''' This is the most difficult and dangerous part of the job.
#: Use eye protection while doing this and ensure your hands won't be damaged if the spring flies back while getting it over the hook.
#: Focus on applying steady force with as much leverage as possible to extend the spring back along the swingarm.
#* One trick is to use a strong line looped through the hook as a pulley.
#* Another trick is to bend the spring enough back and forth to insert pennies between the coils, which holds it in an extended position.
#*: Then loop the spring over the hook and pull the pennies out with pliers.
# Check the operation of the kickstand a few times.
#: Ensure that it operates smoothly.
#: Ensure the kickstand sensor detects the position of the kickstand, by checking the interlock indication on the dash while the bike is keyed on.
# Put the kickstand down before letting the motorcycle off the lift to rest on it.
</onlyinclude>

;References
* [http://electricmotorcycleforum.com/boards/index.php?topic=8716.0 Kickstand replacement basic how to in Say10 easy steps] by Say10 for FX.

[[Category:Procedure]]
[[Category:Install]]

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