SDS Platform/Tail Extension

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< SDS Platform
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The SDS Platform tail extension supports the license plate, turn signals, and reflectors at a distance from the underside of the tail.

Construction
The extension is made of two cast aluminum pieces, upper and lower, that fasten together.
Wiring
12V wiring runs through holes in the bracket's bolted mounting to the underside of the tail to each turn signal.
The barrel connector pins for the turn signals are part of the wiring inside the tail behind the seat.
12V wiring runs through the extension to the license plate support bracket to power a low level illuminator bulb.
Mounting
The tail extension bolts into the tail subframe using a pattern of 4 M5×15 bolts with washers.
The bolts fasten upwards into the tail subframe; use a 4mm Allen key wrench to remove or replace.
License Plate Bulb

This bulb illuminates the license plate as required by law enforcement agencies.

It appears to be common across all Zero models and platforms, but do confirm and correct as needed.
Specification
This appears to be a T3.25 Wedge 12v (4-5w) bulb.
See 2016 Zero DS(R)/S(R) License Plate Light Bulb Spec. Info Requested


Removal

This removes the tail extension from SDS Platform models.

The tail extension bolts into the tail subframe using a pattern of 4 M5×15 bolts with washers.
The bolts fasten upwards into the tail subframe.
Tools
  • 4mm (H4) Allen key wrench.
Steps
  1. Remove the seat.
  2. Disconnect tail turn signal wires.
  3. Use the 4mm Allen key wrench to loosen the bolts.
    Suspend the tail extension as you remove each bolt to avoid it just falling haphazardly.

When re-attaching, take care to insert the tail turn signal wires upwards through the holes into the tail area.

Also mind how the rear mounting bolts tighten so as not to pinch these wires.