Changes

Tool Kits

2,599 bytes added, 21:49, 31 March 2020
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This is a reference for the tools needed to work on Zeros.
: Some or many of these may be worth carrying with you on your bike, especially if you ride off-road or take trips far from home.
[[File:Tool kit sample.jpg|thumb|none|400px|Sample: Zero's former toolkit for 2013-2014]]

;Fastener Torques
: See [[Official Owners Manual|the owners' manuals]], and the [[Fastener_Specifications|fastener specifications]] page.
;Aftermarket
: Add-on or [[Zero_Aftermarket|aftermarket]] accessories (lights, windscreens, luggage, etc) may require additional tools.

{| class="wikitable sortable"
|+ 2013+ S-Platform (S/DS/etc)
! Tool
! Spec
! Items
|-
| Philips #1 Screwdriver||PH1
| Throttle assembly, turn signal lenses
|-
| Philips #2 Screwdriver||PH2
| Handlebar control switches, front brake fluid reservoir, misc plastics
|-
| Flathead Screwdriver||Size 1
| Suspension adjustments
|-
| rowspan="6"| [[wikipedia:Hex key|Allen key]]
| 3mm (H3)
| class="mw-collapsible mw-collapsed"|Body panels
<div class="mw-collapsible-content">
* side covers
* tank plastics
* front fender
* headlamp shoulders
</div>
|-
| 4mm (H4)
| Headlight, footguards, horn bracket, brake line clamps, misc
|-
| 5mm (H5)
| Front axle pinch bolts, brake rotors, left mirror perch clamp
|-
| 6mm (H6)
| class="mw-collapsible mw-collapsed"| Misc Structural
<div class="mw-collapsible-content">
* [[SDS Platform/Seat|Seat]] bolts (with OEM side racks)
* front axle
* battery box
* motor mounts
* fork clamps
</div>
|-
| 7mm (H7)
| Side stand, handlebars (2015+)
|-
| 10mm (H10)
| [[Gen2/Swingarm|Swingarm]]
|-
| rowspan="4"| Hex
: Open-end, box, or socket wrench
| 8mm
| Brake lever perch clamps, brake caliper bleeders
|-
| 10mm
| Brake lever pivot bolt
|-
| 13mm
| Brake calipers, belt adjusters (''open-end only'')
|-
| 14mm
| Mirrors, brake line banjo bolts
|-
| rowspan="2"|[[wikipedia:Torx|Torx]] bit
| T25
| Front brake pad retainer pin (2013-2014)
|-
| T45
| [[SDS Platform/Seat|Seat]] bolts (stock 2015+)
|-
| Security Torx bit
| T25
| Throttle assembly (2014+?)
|-
| rowspan="3"| Hex socket
: Wrench w/ at least 3/8" drive
: Torque setting advised
| 15mm
| Rear brake pedal pivot
|-
| 27mm
| [[Rear Axle Removal|Rear axle nut]]
|-
| 41mm (42mm?)
| Top triple clamp crown bolt
|-
| Castle nut
| (see manual)
| Top [[Gen2/Steering Head Bearing|steering head bearing]]
|-
| Spoke wrench
|
| Wheel spokes (2013-2014 DS or FX)
|-
| [[Belt Tension Check|Belt tension gauge]]
| Gates Krikit
| [[Drive Belt]]
|-
| Tire Pressure Gauge
| Rated for 20-50psi
| Tires
|}

==[[Consumables]]==
{{:Consumables}}

[[Category:Quick Reference]]