Pre-Ride Checklist

From Unofficial Zero Manual
Jump to: navigation, search

Here's a specialization of the Motorcycle Safety Foundation's T-CLOCS checklist:


Zero T-CLOCS Pre-Ride Checklist
Item What to Check Look For Check Off
Tires And Wheels Tires Condition Tread depth, wear, weathering, evenly seated, bulges, embedded objects. Front & Rear
Air Pressure Check When Cold; Adjust to Load
Wheels Spokes Bent/broken/missing. Check tension at top of wheel: "ring" is okay, "thud" means loose.
Cast Cracks or dents
Rims Out of round by more than 5mm. Spin the wheel against a stationary pointer
Bearings Grab the tire and flex it; no freeplay (click) between the hub and axle; no growl or squeak when spinning.
Seals Cracked or torn, no grease
Brakes Function Each brake alone can hold the bike stationary
Condition Worn pads or discs
Controls Handlebars Condition Bars are straight, turn freely, handgrips and bar ends are secure.
Brake Lever / Brake Pedal Condition Not broken/bent/cracked; adjusted properly.
Pivots Lubricated
Brake Hoses Condition No cuts/cracks/leaks/bulges/chafing/deterioration.
Routing No interference or pull at the steering head; no sharp angles; support clamps in place.
Throttle Operation Moves freely; snaps closed.
Lights & Electrics Headlamp/Running light Condition Turns on; no cracks; mounted securely; clean reflector.
Aim Just below horizontal and not skewed left or right.
Tail Lights Condition No cracks; clean and bright.
Operation Running light always on; brighter with front or rear brake pressed.
Switches Operation All switches function correctly: motor cut-out, hi/low beam, turn signal, hazard switch.
Turn signals Operation No cracks; flashes with left and right turn signal switch usage; resets per switch.
Mirrors Condition No cracks; clean, mount and swivel joints are tight
Aim Check/adjust while seated on the bike off the kickstand.
Wiring Condition No fraying or chafing; insulated.
Routing No pinching, interference, or pulling at the steering head or suspension; wire looms and ties in place; connectors tight and clean.
Oil & Fluids Hydraulic Fluid Level Check front and rear reservoirs
Cleanliness Check whether the fluid is very dark, foamed, or has water
Chassis Frame Condition No cracks at gussets or accessory mounts; no paint lifting
Steering-Head Bearings No detent or tight spots through full travel; raise front wheel and check for play by pulling/pushing forks.
Swingarm Bushings Raise the rear wheel and check for play by pulling/pushing swingarm.
Suspension Front Forks Smooth travel, equal air pressure/damping, anti-dive settings. Left & Right
Rear Shock Smooth travel, equal pre-load/air pressure/damping settings, linkage moves freely and is lubricated.
Belt Tension Check at tightest point
Alignment Check position on rear sprocket; spin the wheel to check changing position
Sprockets Teeth not hooked or chipped; clean and securely mounted
Fasteners Threaded Tight; none missing; check for corrosion
Clips and Pins None broken or missing
Stands Side Stand Condition No cracks; not bent; cutout switch equipped and working
Retention Springs into place; tension holds position up or down