Difference between revisions of "SDS Platform/Belly Pan"

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[[Category:Component]]

Latest revision as of 06:24, 7 November 2019

The Belly Pan AKA Skid Plate covers the onboard charger and is metallic on the DS/DSR and a very hard ABS plastic on the S/SR models.

DS Belly Pan / Skid Plate

Both variants are sturdy enough to support the bike on a centerlift.

Parts
S/SR: Hard plastic, part 24-07746.
DS/DSR: Aluminum alloy 5052-H32, part 26-08051 (was 20-05126).
Mounting
Fastened by 8 M5X16-8.8 button head bolts, 4 per side.
Forward corner bolts fasten into corner brackets (part 20-05307) that extend the lower frame square tubing.
Belly Pan Removal
Video Guide
How to Remove the Zero's Onboard Charger by NewZeroLand on YouTube from the beginning to 2 minutes in shows very clearly how to remove the pan from a Zero SR.
Tools
  • 3mm Allen key.
Steps
  1. (Optional) Place the bike upright on a front wheel stand if a vertical drop of the pan is suitable.
  2. Loosen each of the 8 bolts retaining the belly pan (4 per side), without removing.
  3. Remove each fastener in some suitable rotation so the pan isn't temporarily left dangling by one fastener.
    The pan is lightweight and can be manually suspended if convenient, or use a lift to catch the pan and lower it.
  4. Set the bolts aside with the pan for replacement later.