Belt Noise
From Unofficial Zero Manual
The belt often makes various noises while riding that sound vaguely concerning.
- These noises should be investigated.
- Potential Causes
- Belt misalignment.
- Debris between the belt and sprocket.
- Effects
- If the belt is misaligned, it may be under asymmetric loading, and fail early and badly.
- If the belt is encountering debris, it may fail early and badly.
- Potential Solutions
- Check the belt and sprockets for debris and clean them with a non-abrasive brush.
- See the Belt Adjustment procedure.
- Fine tune where the belt rides on the rear sprocket.
- this FB post by Paul Murray suggests this method for dealing with belt noises.
- Adjust the belt tension screws on the back axle so the belt tracks just barely off the side lip.
- The side lip was rubbing the side of the belt and making noise.
- Loosen the axle nut so the tensioners can move the axle freely.
- Adjust the belt tension with the sprocket side tensioner and keep the brake disc side even, using the brake side tensioner screw.
- Use the alignment notches on each side as a reference.
- Then, with the rear wheel off the ground, spin the back wheel by hand.
- Using the accelerator is sketchy and spinning by hand will probably do the job.
- Observe where the belt is riding.
- Adjust the brake side tensioner a 1/4 turn (or less), in or out, and spin the wheel again.
- Observe where the belt is tracking.
- As you do this a few times you will see the belt move from side to side.
- When you find the spot where the belt tracks just off off the side lip, and the tension is correct, that is the happy spot!
- That should eliminate some belt noises.
- Tighten up the locking screws on the tensioner bolts, and tighten the axle nut when finished.
- Adjust the belt tension screws on the back axle so the belt tracks just barely off the side lip.
Disclaimer: I am not a motorcycle mechanic, but using the notches for axle location is just not accurate enough for belt tracking.
- Replace the belt with a loose chain drive, where such alignment is not an issue.