Gen1/Fastener Specifications
From Unofficial Zero Manual
< Gen1
| Model Year | Item | Fastener | Specification | Citation |
|---|---|---|---|---|
| 2010 S/DS | Stop/Tail Lamp lens | Screw | Stop/Tail Lamp Bulb (1157) | 2010 S,DS 5-17.A, 5-23 |
| 2010 S/DS | Turn signal lens | Screw | Turn Signal Bulb (1156) | 2010 S,DS 5-16.A, 5-23 |
| 2010 S/DS | Headlamp housing | Screw | Headlamp Bulb-55 watt (H4) Front Running Lamp Bulb (194) |
2010 S,DS 5-14.A, 5-17.A, 5-23 |
| 2010 S/DS | Headlamp adjustment | Screw | 2010 S,DS 5-13.A, 5-13.B | |
| 2010 S/DS | Chain tensioner adjuster bolt | 2010 S,DS 5-12.D | ||
| 2010 X/MX | Chain tensioner adjuster bolt | 2010 X,MX 5-10, 5-11.D | ||
| 2010 S/DS | Chain tensioner jam nut | 13 mm jam nut | 2010 S,DS 5-12.C | |
| 2010 X/MX | Chain tensioner jam nut | 10 mm jam nut | 2010 X,MX 5-10, 5-11.C | |
| 2010 S | Front tire valve | 248 kpa (36 psi) cold | 2010 S,DS 5-9 | |
| 2010 S | Rear tire valve | 248 kpa (36 psi) cold | 2010 S,DS 5-9 | |
| 2010 DS | Front tire valve | 220 kpa (32 psi) cold | 2010 S,DS 5-9 | |
| 2010 DS | Rear tire valve | 220 kpa (32 psi) cold | 2010 S,DS 5-9 | |
| 2010 X | Front tire valve | 103-241 kpa (15-35 psi) cold | 2010 X,MX 5-8 | |
| 2010 MX | Front tire valve | 138-221 kpa (20-32 psi) cold | 2010 X,MX 5-8 | |
| 2010 X/MX | Rear tire valve | 103-138 kpa (15-20 psi) cold | 2010 X,MX 5-8 | |
| 2010 S/DS/MX | Front fork bleed screw | 3mm Allen | 2010 S,DS 1-11.A
2010 X,MX 1-10.A, 4-17.A | |
| 2010 S/DS/MX | Front Rebound Damping adjuster | slotted brass screw | 18 stages of adjustment CW (Slow) to CCW (Fast) | 2010 S,DS 1-11, 4-15.B
2010 X,MX 1-10, 4-17.B |
| 2010 S/DS/MX | Front Compression Damping screw | 12 stages of adjustment CW (Slow) to CCW (Fast) | 2010 S,DS 4-16.B
2010 X,MX 4-18.D | |
| 2010 S/DS/MX | Front Compression Damping jam nut | 2010 S,DS 4-16.A
2010 X,MX 4-18.C | ||
| 2010 X | Front Spring Tuning/Pre-load | Schrader valve | never exceed 275 kpa (40 psi) | 2010 X,MX 4-19, 4-20.A |
| 2010 X | Front Rebound Damping adjuster | slotted brass screw | 4 turns of adjustment CW (Slow) to CCW (Fast) | 2010 X,MX 4-19, 4-20.B |
| 2010 X | Front Compression Damping adjuster | slotted brass screw | 4 turns of adjustment CW (Slow) to CCW (Fast) | 2010 X,MX 4-20.B |
| 2010 X | Front Compression Damping valve | Schrader valve | 345 kpa (50 psi) minimum and 1,207 kpa (175 psi) maximum | 2010 X,MX 4-20.A |
| 2010 S/DS/X/MX | Rear Spring Pre-load spring nut | spring nut | CW increase pre-load and CCW decrease pre-load | 2010 S,DS 4-19.B
2010 X,MX 4-23.B |
| 2010 S/DS/X/MX | Rear Spring Pre-load lock nut | lock nut | use spanner wrench to loosen | 2010 S,DS 4-19.A
2010 X,MX 4-23.A |
| 2010 S/DS/X/MX | Rear Spring Rebound adjuster knob | 8 stages of adjustment CW (Slow) to CCW (Fast) | 2010 S,DS 4-19.C
2010 X,MX 4-23.C | |
| 2010 S/DS | Brake fluid reservoir cover | Phillips | Brake Fluid (DOT4) | 2010 S,DS 5-6.A, 5-23 |
| 2010 S/DS | Handlebar clamp mount bolts | 13-15 Nm (10-11 Lb-Ft) + Loctite 242 | 2010 S,DS 5-2, 5-5.A | |
| 2010 X/MX | Handlebar clamp mount bolts | 18-20 Nm (13-15 Lb-Ft) + Loctite 242 | 2010 X,MX 5-2, 5-5.K | |
| 2010 S/DS/X/MX | Shock mount bolts | 13-15 Nm (10-11 Lb-Ft) + anti-seize lubricant | 2010 S,DS 5-2, 5-3.B
2010 X,MX 5-2, 5-3.E | |
| 2010 S/DS/X/MX | Rear caliper mount bolts | 11-13 Nm (8-10 Lb-Ft) + Loctite 242 | 2010 S,DS 5-2, 5-3.C
2010 X,MX 5-2, 5-3.F | |
| 2010 S/DS | Fork pinch bolts | 11-13 Nm (8-10 Lb-Ft) + Loctite 242 | 2010 S,DS 5-2, 5-3.D | |
| 2010 S/DS/X/MX | Front axle pinch bolts | 11-13 Nm (8-10 Lb-Ft) + Loctite 242 | 2010 S,DS 5-2, 5-3.E
2010 X,MX 5-2, 5-3.A, 5-4.A | |
| 2010 S/DS/X/MX | Front axle end bolts | 18-20 Nm (13-15 Lb-Ft) + Loctite 242 | 2010 S,DS 5-2, 5-3.E
2010 X,MX 5-2, 5-3.A, 5-4.A | |
| 2010 S/DS/X/MX | Front caliper mount bolts | 11-13 Nm (8-10 Lb-Ft) + Loctite 242 | 2010 S,DS 5-2, 5-3.F
2010 X,MX 5-2, 5-3.B | |
| 2010 S/DS | Charger bolts | 5-6 Nm (44-53 Lb-In) + Loctite 242 | 2010 S,DS 5-2, 5-3.G | |
| 2010 S/DS/X/MX | Main pivot bolt/nut (swingarm) | 105-110 Nm (77-81 Lb-Ft) + Loctite 270 | 2010 S,DS 5-2, 5-3.H
2010 X,MX 5-2, 5-3.D, 5-4.D | |
| 2010 S/DS/X/MX | Rear axle pinch bolts | 11-13 Nm (8-10 Lb-Ft) + Loctite 242 | 2010 S,DS 5-2, 5-3.I
2010 X,MX 5-2, 5-3.G, 5-4.G | |
| 2010 S/DS/X/MX | Rear axle end bolts | 18-20 Nm (13-15 Lb-Ft) + Loctite 242 | 2010 S,DS 5-2, 5-3.J
2010 X,MX 5-2, 5-3.H, 5-4.H | |
| 2010 S/DS/X/MX | Triple tree pinch bolts | 13-15 Nm (10-11 Lb-Ft) + Loctite 242 | 2010 S,DS 5-2, 5-4.K
2010 X,MX 5-2, 5-3.C, 5-4.C | |
| 2010 S/DS | Headlamp bolts | 13-15 Nm (10-11 Lb-Ft) + anti-seize lubricant | 2010 S,DS 5-2, 5-4.L | |
| 2010 S/DS/X/MX | Motor mount bolts | Allen bolts | 30-32 Nm (22-24 Lb-Ft) + anti-seize lubricant | 2010 S,DS 5-2, 5-4.M, 5-12.A
2010 X,MX 5-2, 5-4.I, 5-10, 5-11.A, 5-11.B |
| 2010 X/MX | Master cylinder/lever clamp screws | 3-4 Nm (27-35 Lb-In) + Loctite 242 | 2010 X,MX 4-16.A, 5-2, 5-5.J | |
| 2011 S/DS/X/MX/XU | Front fork bleed screw | 3mm Allen | 2011 S,DS 1-11.A
2011 X,MX,XU 1-13.A | |
| 2011 S/DS/X/MX/XU | Front rebound adjuster | 2011 S,DS 1-11
2011 X,MX,XU 1-13 | ||
| 2011 S/DS/X/MX/XU | Drive Chain/Belt adjuster | 2011 S,DS 3-5.B, 3-6, 5-12, 5-15
2011 X,MX,XU 3-3.G, 3-4.I, | ||
| 2011 S/DS/X/MX/XU | Motor mount bolts (rear) | 7/32" hex allen bolts | 41 Nm (30 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-4.L, 5-12.A, 5-15.A
2011 X,MX,XU 5-2 |
| 2011 S/DS/X/MX/XU | Motor mount bolts (front) | 5/16" hex allen bolts | 35 Nm (26 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-4.K, 5-12.B, 5-15.B
2011 X,MX,XU 5-2 |
| 2011 S/DS/X/MX/XU | Belt Tensioner jam nut | 1/2" jam nut | 2011 S,DS 5-12.C, 5-15.C | |
| 2011 S/DS/X/MX/XU | Belt Tensioner adjuster bolt | 2011 S,DS 5-12.D, 5-15.D | ||
| 2011 S/DS/X/MX/XU | Handlebar clamp mount bolts | 26 Nm (19 Lb-Ft) | 2011 S,DS 5-2, 5-5.A
2011 X,MX,XU 5-2, 5-5.K | |
| 2011 S/DS/X/MX/XU | Shock mount bolts | 52 Nm (38 Lb-Ft) | 2011 S,DS 5-2, 5-3.B
2011 X,MX,XU 5-2, 5-3.E | |
| 2011 S/DS/X/MX/XU | Rear caliper mount bolts | 20 Nm (15 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-3.C
2011 X,MX,XU 5-2, 5-3.F | |
| 2011 S/DS/X/MX/XU | Front axle pinch bolts | 18 Nm (13 Lb-Ft) + Loctite 244 | 2011 S,DS 5-2, 5-3.D
2011 X,MX,XU 5-2, 5-3.A | |
| 2011 S/DS/X/MX/XU | Front axle end bolts | 26 Nm (19 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-3.D
2011 X,MX,XU 5-2, 5-3.A | |
| 2011 S/DS/X/MX/XU | Front caliper mount bolts | 20 Nm (15 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-3.E
2011 X,MX,XU 5-2, 5-3.B | |
| 2011 S/DS | Main pivot bolt/nut (swingarm) | 102 Nm (75 Lb-Ft) | 2011 S,DS 5-2, 5-4.F | |
| 2011 X/MX/XU | Main pivot bolt/nut (swingarm) | 75 Nm (55 Lb-Ft) + Loctite 262 | 2011 X,MX,XU 5-2, 5-3.D | |
| 2011 S/DS/X/MX/XU | Rear axle pinch bolts | 26 Nm (19 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-3.G
2011 X,MX,XU 5-2, 5-4.G | |
| 2011 S/DS/X/MX/XU | Rear axle end bolts | 26 Nm (19 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-4.H
2011 X,MX,XU 5-2, 5-4.H | |
| 2011 S/DS | Triple tree pinch bolts | 16 Nm (12 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-4.I | |
| 2011 X/MX/XU | Triple tree pinch bolts | 15 Nm (11 Lb-Ft) + Loctite 242 | 2011 X,MX,XU 5-2, 5-4.C | |
| 2011 S/DS | Headlight bolts | 22 Nm (16 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-3.J | |
| 2011 S/DS/X/MX/XU | Motor mount bolts (front) | 35 Nm (26 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-4.K
2011 X,MX,XU 5-2, 5-4.I | |
| 2011 S/DS/X/MX/XU | Motor mount bolts (rear) | 41 Nm (30 Lb-Ft) + Loctite 242 | 2011 S,DS 5-2, 5-4.L
2011 X,MX,XU 5-2, 5-4.J | |
| 2012 S/DS/X/MX/XU | Front axle end bolts | 26 Nm (19 Lb-Ft) + Loctite 242 | 2012 S,DS 5-2.A, 5-4.A
2012 X,MX,XU 5-2.A, 5-3.A | |
| 2012 S/DS | Headlight bolts | 16 Nm (12 Lb-Ft) + Loctite 242 | 2012 S,DS 5-2.B, 5-4.B | |
| 2012 S/DS/X/MX/XU | Front caliper mount bolts | 20 Nm (15 Lb-Ft) + Loctite 242 | 2012 S,DS 5-2.C, 5-4.B
2012 X,MX,XU 5-2.B, 5-3.B | |
| 2012 S/DS/X/MX/XU | Shock mount bolts | 52 Nm (38 Lb-Ft) | 2012 S,DS 5-2.D, 5-4.D
2012 X,MX,XU 5-2.D, 5-3.D | |
| 2012 S/DS/X/MX/XU | Rear caliper mount bolts | 20 Nm (15 Lb-Ft) + Loctite 242 | 2012 S,DS 5-2.E, 5-4.E
2012 X,MX,XU 5-2.E, 5-3.E | |
| 2012 S/DS/X/MX/XU | Rear axle end bolts | 26 Nm (19 Lb-Ft) + Loctite 242 | 2012 S,DS 5-2.F, 5-4.F
2012 X,MX,XU 5-2.F, 5-3.F | |
| 2012 S/DS/X/MX/XU | Rear axle pinch bolts | 26 Nm (19 Lb-Ft) + Loctite 242 | 2012 S,DS 5-2.G, 5-5.G
2012 X,MX,XU 5-2.G, 5-4.G | |
| 2012 S/DS | Controller heat sink to frame bolts (rear) | 26 Nm (19 Lb-Ft) | 2012 S,DS 5-2.H, 5-5.H | |
| 2012 S/DS/X/MX/XU | Motor mount bolts (rear) | 24 Nm (18 Lb-Ft) | 2012 S,DS 5-2.I, 5-5.I
2012 X,MX,XU 5-2.H, 5-4.H | |
| 2012 S/DS | Controller heat sink to frame (front) | 26 Nm (19 Lb-Ft) | 2012 S,DS 5-2.J, 5-5.J | |
| 2012 S/DS | Main pivot bolt/nut (swingarm) | 102 Nm (75 Lb-Ft) | 2012 S,DS 5-2.K, 5-5.K | |
| 2012 X/MX/XU | Main pivot bolt/nut (swingarm) | 75 Nm (55 Lb-Ft) + Loctite 262 | 2012 X,MX,XU 5-2.C, 5-3.C | |
| 2012 S/DS/X/MX/XU | Motor mount bolts (front) | 30 Nm (22 Lb-Ft) | 2012 S,DS 5-2.L, 5-5.L
2012 X,MX,XU 5-2.I, 5-4.I | |
| 2012 S/DS | Triple tree pinch bolts | 16 Nm (12 Lb-Ft) + Loctite 242 | 2012 S,DS 5-3.M, 5-5.M | |
| 2012 X/MX/XU | Triple tree pinch bolts | 15 Nm (11 Lb-Ft) + Loctite 242 | 2012 X,MX,XU 5-2.J, 5-4.J | |
| 2012 S/DS/X/MX/XU | Front axle pinch bolts | 18 Nm (13 Lb-Ft) + Loctite 244 | 2012 S,DS 5-3.N, 5-5.N
2012 X,MX,XU 5-2.K, 5-4.K | |
| 2012 S/DS | Rear sprocket to cast wheel, 4 bolts (S model) | 34 Nm (25 Lb-Ft) + Loctite 242 | 2012 S,DS 5-3.O, 5-5.O | |
| 2012 S/DS | Rear brake master cylinder to frame bolts | 23 Nm (17 Lb-Ft) + Loctite 242 | 2012 S,DS 5-3.P, 5-5.P | |
| 2012 S/DS | Rear brake pedal pivot bolt | 46 Nm (34 Lb-Ft) + Loctite 242 | 2012 S,DS 5-3.Q, 5-5.Q | |
| 2012 S/DS/X/MX/XU | Handlebar clamp mount bolts | 26 Nm (19 Lb-Ft) | 2012 S,DS 5-3.R, 5-6.R
2012 X,MX,XU 5-2.L, 5-5.L |
