View source for Common Modifications

Procedures on this page are low-risk, OEM-supported, and widely desirable for everyday use.

=12V Electrical System=
==[[12V Accessory Power Circuit|12V Accessory Power]]==
{{:12V Accessory Power Circuit}}

==Heated Accessories==

Heated handgrips and heated seats were offered from 2013-2014 but have since been discontinued. The handle bar changes in 2015 made the handgrips non-transferrable.

Aerostitch [http://www.aerostich.com/blog/zero-winter-test-bike-preparation/ noted some interesting details] while installing these heated grips: 
* [http://www.aerostich.com/a-to-b-utilities/rider-comfort/grips-accessories/bikemaster-7-8-heated-grips.html Bikemaster 7/8" heated handgrips]

==New Circuits==
How to tie into +12v and bypass the fuses for [[SDS Platform]] models.

;Instructions
#[[Seat Removal|Remove the seat]]
#:The fuse box will be under the left side of the Y-arm under the seat that connects the frame's tail to the crossmember around the battery.
#Remove the bolt on the left that holds the fuse box in place.
#:This will allow the box to swing towards you and out from under the frame.
#:On top of the fuse box are a bunch of blue connectors.
#:They're the female side of spade connectors, covered by a rubber boot.
#:The male side comes out of the top of the fuse box.
#Pick a connector and pull the blue boot straight up and off.
#:Underneath, you'll see the male connector, with a small hole in the end.
#Connect your circuit's wire.
#:If you're daring, you can try to thread your connector wire through this hole.
#:You might instead strip off an inch or so of the wire from the new circuit, make a loop, and drape it around the male connector.
#Twist, wrap, tape or solder your loop once it's around the connector so it's reasonably tight.
#Replace the female connector in the blue boot back onto the male connector.
#:Push hard so it goes all the way down and presses the wire loop down against the top of the fuse box.
#Test your new circuit/load.
#Apply electrical tape as you see fit.
#Replace the left bolt in the fuse box.
#Replace the seat.
#Test your new circuit/load again.

==Horn==

;Install reports
: One installation with pictures, for a [https://screaming-banshee.com/ Screaming Banshee]: [http://electricmotorcycleforum.com/boards/index.php?topic=6383 Air horn on the DSR 2016]
: One simpler install of [http://www.myhellalights.com/index.php/products/horns/twin-supertone-horn/ Hella Supertones]: [http://electricmotorcycleforum.com/boards/index.php?topic=4294 Horn mod]
: [http://electricmotorcycleforum.com/boards/index.php?topic=6910 Stebel Nautilus Horn Connection Question]

;Other discussions
: [http://electricmotorcycleforum.com/boards/index.php?topic=5962 Has anyone replaced their horn with something people will actually hear?]

=Frame=
==Plastics/Bodywork==
===Swap Colors===
Zero S/DS/SR/DSR plastics are all interchangeable, aside from DS/DSR plastics being a different shape around the thighs (to allow for an easy transition to/from a standing position).

Zero doesn't make this clear on their website, but you can order any plastics that they offer through the dealer network - so, any color that has been offered for a model-year is probably in stock and can be shipped.
: The default tank plastics are the cheapest ($100 for a tank), the Power Tank plastics are slightly more expensive, and Charge Tank plastics are closer to a few hundred dollars.
: [[SDS Platform/Tank Plastics/Replacement|Tank plastics exchange]] is very quick, along with the front fender.
: [[Tail Plastics Removal|Tail plastics exchange]] is more involved, but are just as easily ordered.

The front fender plastics only apply to S/SR/FXS models - DS/DSR/FX models have a 19-inch front wheel which does not accommodate it without creating offset brackets.

===[[SDS Platform/Tank Plastics/Splitting|Splitting Up Tank Plastics]]===
{{:SDS Platform/Tank Plastics/Splitting}}

===Applying Vinyl===
Get a professional to do it if you're not very patient, unless you have experience working vinyl. The compound curves of the tank plastics are not too easy to wrap with.

===Plastidip===

===Painting===

===Lidded Tank Waterproofing===
2017 S platform models introduced a nicer-designed locking-lid tank compartment for the stock tank plastics.

;Problem
The enclosed storage bin has a drainage hole for moisture, but the lid rim is not waterproof.

;Solution
: Apply an appropriate gasket seal (to be determined) to the edge of the lid.

Ref. [http://electricmotorcycleforum.com/boards/index.php?topic=7118 tank storage sr 2017 not waterproof?]

==Luggage Rack Installation==
===[[OEM Top Rack Install|OEM Top Rack]]===
{{:OEM Top Rack Install}}

===[[Givi Monokey Adapter Plate Install|Givi Monokey adapter plate E251]]===
{{:Givi Monokey Adapter Plate Install}}

===[[OEM Side Rack Install|OEM Side Racks]]===
{{:OEM Side Rack Install}}

==[[SDS Platform/Zero Drop Bars/Install|OEM Crash Bars]]==
{{:SDS Platform/Zero Drop Bars/Install}}

==[[Helmet Lock Removal]]==
{{:Helmet Lock Removal}}

==[[Charge Tank Inlet Bracket Install|Chargetank Inlet Bracket]]==
{{:Charge Tank Inlet Bracket Install}}

=Handlebars and Controls=
==Third-Party Mirrors==

Any aftermarket "stalk" mirrors or mirror extenders with the Yamaha/Ducati-style left-hand-threaded right mirror will fit.

The bolt/thread specification appears to be M10 with x 1.25 pitch, left-hand-threaded on the right side.

===Bar-End Mirrors===
;2013-2014
: 7/8" bar-end mirrors are generally compatible, including offset and fold-away models, but the rubber grips must be cut to give access for installation.
;2015-current
: 7/8" bar-end mirrors are likewise compatible.
: The bar ends are sealed with a round nub at the end.
: Pull the nubs off with pliers to remove.
: [http://electricmotorcycleforum.com/boards/index.php?topic=6091.msg46348#msg46348 Installation is straightforward] and doesn't deviate from the manufacturer's instructions. 
: [[file:2016_end_plugs.png|300px|2016 handlebar end plug]]

Owners have reported that bar-end mirrors by [http://constructorsrg.com/mirrors/arrow.html Constructors Racing Group (CRG)], Ferrara and  [https://smile.amazon.com/dp/B01DIHK7TU Astra Depot] work.
: [[file:2016_end_mirror_quad_lock_sena.png|300px|Astra Depot bar end mirrors]]

;With Cycra Hand Guards
: Mirrors of this type ([https://www.amazon.com/gp/product/B01MY5HROM/ref=oh_aui_detailpage_o02_s00?ie=UTF8&psc=1 Cheap Amazon Mirrors]) work very well by putting them outboard of the hand guards and securing with a longer screw (M8-1.25 x 70mm, SS philips head from Home Depot will do).
:: [[File:barendwithguard.jpg|300px|Bar End Mirror with Hand Guard]]
: An alternative, and perhaps less elegant approach, can be found at this video link, using a Bike Master product (3" round mirror) and a 10-24 x one inch machine screw:
:: {{#ev:youtube|AqKPqTeQDKk}}

==Bar Risers==

Zero S/DS/SR/DSR models have 1⅛" diameter (28mm), 2" length clamps which are common dimensions so can be supported by most vendors.

;References
: [https://www.youtube.com/watch?v=UTjSncCgRt0 Handlebar Riser install slideshow walkthrough on YouTube]
: {{#ev:youtube|UTjSncCgRt0}}

== Clip-On Handlebars==

;Video Walkthrough
: [https://www.youtube.com/watch?v=stx-5wEIgDs NewZeroland by Sam Baker shows the process of getting clip-ons onto his Zero SR]:
:: {{#ev:youtube|stx-5wEIgDs}}

* One hack is to [http://electricmotorcycleforum.com/boards/index.php?topic=3884.msg23752#msg23752 rotate the handlebars] (or rotate a compatible replacement set) to get the desired height/angle.

==Disable ABS==
Options for disabling ABS, particularly for offroading with downhill runs:
* Per the official manual, you can disable ABS once per active session.
*# Place the kickstand down.
*# Turn off the Motor Stop switch.
*# Key the bike on.
*# On the dash, press and hold both the ADJ and MODE buttons simultaneously.
*#: Wait about 4 seconds until the ABS light starts flashing slowly, then release both.
*# Restore by getting the contactor to open, by keying the bike off without being plugged in.
* Remove power to the ABS pump (works basically permanently).
** Remove the ABS pump fuse under the seat.
** Disconnect the power connector to the pump itself.
**: Cover the connector to prevent electrical problems, and tape it to prevent wear from shaking while riding.

==Brake Lever==

A 2014 Zero FX brake lever replacement [http://electricmotorcycleforum.com/boards/index.php?topic=6252.0 was found on Ebay]. It seems that the Suzuki DR350 has a compatible shape or even the same system as the front 13-14 brakes:
* [http://www.ebay.com/itm/Emgo-30-64881-Emgo-Brake-Lever-Suzuki-DR350SE-90-99/311672704832 Emgo 30-64881 Emgo Brake Lever Suzuki DR350SE 90-99]
* General instructions: [[Front Brake Lever Replacement]]

==[[Brake Lever Adjustment to Regen Before Pad Contact|Brake Lever Regens before Pad Contact]]==
{{:Brake Lever Adjustment to Regen Before Pad Contact}}

==Footpegs==

A [https://electricmotorcycleforum.com/boards/index.php?topic=5202.0 photo from "Say10"] shows that the ProTaper footpegs made for Zero are the same part number ([https://www.protaper.com/product/4/23-platforms-footpegs/steel Protaper 023203]) as their footpegs for the 2010+ Suzuki RM-Z 250/450.


==Handguards==

===[[OEM Handguards]]===
{{:OEM Handguards}}

===Barkbuster===
;[http://www.barkbusters.net/products/storm Barkbuster Storm Handguards]
: These use bar-end mounts only, avoiding handlebar modifications.
: Revzilla has them at a good price. [http://www.webbikeworld.com/r5/barkbusters-storm-hand-guards-review/ BikeWorld review]
: Confirmed fit on a 2017 Zero SR with stock handlebars.

;[http://www.revzilla.com/motorcycle/barkbusters-blizzard-universal-handguards Barkbuster Blizzard Universal Handguards]
: Provides additional coverage for cold/wet weather.
: The Blizzard handguards fasten directly over top the Storms for less defection at speed while keeping your hands warmer.
[[File:16 - 1 (4).jpg|400px]]

===Powermadd===
;[http://www.powermadd.com/products/starserieshandguard.html Powermadd Star Series Handguards]
: Confirmed fit for 2014 S using their ATV and Motorcycle Mount Kit.
: Extensions are inexpensively available for a little more protection from the wind and elements.
; [http://www.powermadd.com/products/Handguards/star/StarSeriesHandguardExtension.html Powermadd Star Series Handguard Extension]
[[File:20180314_132104.jpg|400px]]
[[File:20180314_132114.jpg|400px]]

==Handgrips==
Zero handlebars are 7/8" near the controls and grips, so any handgrips for that size should work.

[http://electricmotorcycleforum.com/boards/index.php?topic=6024.0 Forum thread on grip size and options]

[http://www.crampbuster.com/ Crampbusters] are a very good and cheap solution ($10 USD) for grip ergonomics if the existing grips are acceptable but your hands get tired in traffic or on the highway.

==Handlebars==
Zero handlebars are 1 1/8" through the risers, so many handlebars will be suitable to adapt (e.g. ProTaper).

;Confirmed fit
: [http://protaper.com/default/controls/handlebars/handlebars/evo-adventure-bars.html ProTaper EVO Adventure Bars]

;Installation
: Remove the handlebar clamps.
: Remove the controls from the stock bars.
: Take measurements from the stock handlebars for what hole pattern the controls mount to.
: You will have to drill one hole to mount the throttle and potentially three holes for the switch gear.
: Install the controls over the new set of bars.
: Mount the handlebars with the clamps. Make sure to use thread-locker fluid to hold them in place once the positioning is verified.

==[[Throttle Lock]]==
{{:Throttle Lock}}

==[[Cruise Control]]==
{{:Cruise Control}}

==Windscreen==

; OEM options
: [http://www.zeromotorcycles.com/shop/index.php?main_page=product_info&products_id=230 Zero OEM Touring Screen 10-08058 MY2016 S, SR, DS, DSR] $250.00
===[[OEM Touring Screen Install|OEM Touring Screen]]===
{{:OEM Touring Screen Install}}

=Lighting=
==Headlamps==
The entire headlamp may be replaced with some work.

[[File:FrontView-9405.jpg|none|400px|thumb|Front view of Zero SR 2014 with new LED headlamp]]
The picture shows the [http://www.truck-lite.com/webapp/wcs/stores/servlet/ProductDisplay?storeId=10001&urlLangId=-1&productId=48710 TruckLite 7" LED Headlight]. 

It is necessary to replace or remove the existing Zero headlamp housing.
This also means adding another possibility to mount the new headlamp.

[[File:SideView-9401.jpg|none|400px|thumb|Side view of Zero SR 2014 showing the headlamp bracket]]
In this case, as shown in the picture, I chose the [http://www.highsider-germany.de/produkt/highsider-z-style-alu-headlight-bracket/?lang=en Highsider headlamp bracket set Z-STYLE].

;Headlamp Housing
: You will also need a cover/encasing for the 7" headlamp.
: This is what I did: I bought a cheap [http://www.motorcyclesunited.eu/7-british-style-cafe-racer-flat-black-headlight.html 7" British Style Cafe Racer Flat Black Headlight] and replaced the old lamp with the LED.

[[File:FrontDetail-7577.jpg|none|400px|thumb|Details of the remaining bracket holding the dashboard in place]]
I only removed some parts of the original bracket, because it also holds the dashboard in place.

With changes to the mounting bracket or some DIY, it should be easily possible to mount the LED headlamp higher to provide better coverage of the innards.
: '''Pro tip:''' don't enter "innards" to google's image search.

For the final adjustments, add a [[#Windscreen|windscreen]] for round headlights.

===Headlamp Products===
; Headlamp
: [http://www.truck-lite.com/webapp/wcs/stores/servlet/ProductDisplay?storeId=10001&urlLangId=-1&productId=48710 TruckLite 7" LED Headlight (SKU 27270C)]
: [https://www.amazon.com/Truck-Lite-27270C-Headlamp/dp/B007K8AA7I TruckLite 7" LED Headlight (SKU 27270C) on Amazon]
; Headlamp Housing
: [http://www.motorcyclesunited.eu/7-british-style-cafe-racer-flat-black-headlight.html 7" British Style Cafe Racer Flat Black Headlight]
: [https://www.louis.de/artikel/hauptscheinwerfer-7-zoll/10033015?list=298430225 7" Headlight (DE)]
: [https://www.google.com/search?q=motorcycle+headlamp+housing "motorcycle headlight housing" Google search]
;Brackets
: [http://www.highsider-germany.de/produkt/highsider-z-style-alu-headlight-bracket/?lang=en Highsider headlamp bracket set Z-STYLE]

=FX/FXS Specific=
==[[Chain Kit]]==
{{:Chain Kit}}

==[[XMX Platform/Switch Dual to Single Battery|FX Dual to Single Battery]]==
{{:XMX Platform/Switch Dual to Single Battery}}

==Charging Packs Off Bike==
See the [[XMX Platform/Charging Off-Bike|off-bike charging article for XMX platform motorcycles]].